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CircuitCam™ & Digitized Gerber Files

Practical Components and Aegis Industrial Software, the leader in Manufacturing Information Management Systems, have partnered together to offer a traceability and control kit designed to validate your entire manufacturing process and provide the potential for rich product and process traceability detail.

Traceability and process control are no longer requirements reserved for manufacturers in regulatory or specific market segments. Today, all manufacturers who aspire to achieve or to maintain a ‘world class’ status must deliver some degree of traceability. Until now, there has not existed a common language regarding the nature of traceability or its levels. Nor was there a means to benchmark such capability or to communicate its nature to customers or regulatory agencies in a common manner.

PCB009-40 Board DrawingThe new Traceability & Control Validation Kit provides the physical materials and the procedural guide to determine your factories traceability and control capability, and then rate the results in a formalized matrix. These ratings can be used to demonstrate your capabilities, communicate to customers or auditors, or to provide a start point on a path to improve your capabilities and track progress along the way.


Benchmark Your Traceability and Control
Rate your traceability and control far beyond simple component traceability. Using the procedural guide and materials provided in this kit, a manufacturer can test and validate two key elements of traceability; control mechanisms to assure process execution is proper even under high-change conditions, and the resultant reporting scope and depth their traceability systems will deliver. This dual approach of validating process control and visibility yields a comprehensive assessment of your capabilities.

Communicate Your Capability
Manufacturers all over the world have been searching for a way to convey to their customers or auditors their traceability capability. In the past, it has been impossible without a common rating system or even a generalized agreement on the maximum range of what traceability entails. One party may believe traceability is simple lot traceability of components while another may include all quality, test, packaging and machine data feeds from the entire process.

The purpose of this kit is to produce a common rating on the scale from simple traceability to the very advanced. The scale can then be used to communicate your capabilities in a uniform manner to those who require this information.

Improve What You Measure
The rating scale will also help manufacturers who are continuously looking for ways to improve their factory operations. Through uniformed measurements, a roadmap can be developed to improve your plant to even greater levels of traceability. By measuring your abilities today, this kit can help create a defined path to the future.

Technical Basis
As the only solution provider of information systems delivering such scope of control and traceability, Aegis has the unique technical experience to deliver such a kit in conjunction with Practical Components. Aegis’ methods of rating traceability have been concurrently developed with, and adopted by, many of the leading manufacturers in the industry. Now your enterprise can benefit from over 6 years of definition and usage in factories all over the world to rate your systems and processes against this scale.

Use this Kit’s Materials and Procedural Guide to Determine Your Traceability and Control Capability in the Following Categories:

TraceabilityValidation

  • Production and Release Authentication History
  • Process Documentation History
  • Consumable Lots Used at Every Process Step
  • Tooling ID’s Used at Every Process Step
  • Component Lot Traceability From Automated Mounters
  • Component Lot Traceability From Hand Insertion
  • PCB Panel and Image Record Integrity
  • Route History and Cycle Rate
  • Operator ID at Every Process Step
  • Process and Product Content Deviation Notices
  • Pin, Component and Product Quality Indictment/Diag./Repair
  • Test and Measurement Records
  • Parametric Data Records
  • Machine Events and Alarms
  • Box-Build Genealogy
  • Packaging and Shipment Genealogy

Process Control Supporting Proper Traceability

  • Assured Identifier Acquisition on Conveyorized Line
  • PCB Panel to Image Mapping Control
  • Assured Documentation and Version Dispatch to Station
  • Consumable Validation Line Control
  • Tooling Validation and Line Control
  • Feeder/Component Validation and Line Control
  • Route Sequence Enforcement
  • Packout Control
Kit Contents
Part Number Quantity Per Board Quantity Per Kit
(10 Panels)
0603SMR-TR 20 800
0805SMR-TR 20 800
1206SMR-TR 20 800
6032SMTA-TR 10 400
*A-CABGA36-.8mm-6mm-DC 1 40
*A-PBGA256-1.27mm-27mm-DC 1 40
PLCC44 1 40
PLCC68 1 40
QFP208-28mm-.5-2.6mm-DC 1 40
QFP44-10mm-.8mm-3.2 1 40
SO16GT-3.8mm 4 160
SOD80-TR 10 400
SOT23-TR 10 400
1/2 Watt Axial Resistor 5 200
1/4 Watt Axial Resistor 5 200
5 x 11 Axial Electrolytic 2 80
CK05 5 200
DIP16T 4 160
DO35 5 200
TO5 5 200
PCB009-Aegis-ImAg 4-up array 40 boards
Kit Order Number: PC009-40-MES-ImAg  

An identification label containing barcode details are found on each reel, tray, and tube, providing knowledge of incoming material part number relationships. The label includes an AGI (Aegis Global Identifier) that serves as a unique identifier for each material instance. Below is an example:

Aegis label

The kit also includes the followingitems to support the control and validation processes:

  • Guide for performing validation steps
  • Adhesive labels for each board and panel
  • Label files for use with Dymo Label Writer printers
  • Sample ECN/Deviation notices in PDF format for validating change notification processes
  • Additional material labels with AGI numbers for affixing to tooling, consumables and other materials that require validation in order to build product

The PCB009 board is presented in a rotated 4-up panel to address the challenges of multi-up assemblies for surface mount and through-hole insertion processes. Both the panel and each image is directly marked* with a barcode for serial identification. Barcode labels are also included with the kit. Use of this panel provides for:

  • Establishing Panel ID-to-Image ID relationships
  • Proofing WIP tracking and Route Enforcement
  • Proofing Graphic Defect Collection and Repair
  • Verifying Circuit Image Ordering Across Machines
  • Verifying Placement Accuracy on Rotated Images

Note: A sample iServer database that contains a fully defined PC009 assembly example is available to existing Aegis customers with FUSION systems.

*Laser marking services provided by Conveyor Technologies Incorporated (CTI). CTI Systems is a leading manufacturer of SMT connecting conveyors and peripherals, including label and laser marking solutions.
Tel: (919) 776-7227
www.conveyor-technologies.com

CTI Systems Logo

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