PC009-40
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Practical Components and Aegis Industrial Software, the leader in Manufacturing Information Management Systems, have partnered together to offer a traceability and control kit designed to validate your entire manufacturing process and provide the potential for rich product and process traceability detail.
Traceability and process control are no longer requirements reserved for manufacturers in regulatory or specific market segments. Today, all manufacturers who aspire to achieve or to maintain a ‘world class’ status must deliver some degree of traceability. Until now, there has not existed a common language regarding the nature of traceability or its levels. Nor was there a means to benchmark such capability or to communicate its nature to customers or regulatory agencies in a common manner.
The new Traceability & Control Validation Kit provides the physical materials
and the procedural guide to determine your factories traceability
and control capability, and then rate the results in a formalized matrix.
These ratings can be used to demonstrate your capabilities, communicate
to customers or auditors, or to provide a start point on a path to
improve your capabilities and track progress along the way.
Benchmark Your Traceability and Control
Rate your traceability and control far beyond simple component traceability.
Using the procedural guide and materials provided in this kit,
a manufacturer can test and validate two key elements of traceability;
control mechanisms to assure process execution is proper even under
high-change conditions, and the resultant reporting scope and depth
their traceability systems will deliver. This dual approach of validating
process control and visibility yields a comprehensive assessment of
your capabilities.
Communicate Your Capability
Manufacturers all over the world have been searching for a way to
convey to their customers or auditors their traceability capability. In the
past, it has been impossible without a common rating system or even
a generalized agreement on the maximum range of what traceability
entails. One party may believe traceability is simple lot traceability of
components while another may include all quality, test, packaging and
machine data feeds from the entire process.
The purpose of this kit is to produce a common rating on the scale from simple traceability to the very advanced. The scale can then be used to communicate your capabilities in a uniform manner to those who require this information.
Improve What You Measure
The rating scale will also help manufacturers who are continuously looking
for ways to improve their factory operations. Through uniformed
measurements, a roadmap can be developed to improve your plant to
even greater levels of traceability. By measuring your abilities today, this
kit can help create a defined path to the future.
Technical Basis
As the only solution provider of information systems delivering such
scope of control and traceability, Aegis has the unique technical experience
to deliver such a kit in conjunction with Practical Components.
Aegis’ methods of rating traceability have been concurrently developed
with, and adopted by, many of the leading manufacturers in the industry.
Now your enterprise can benefit from over 6 years of definition and
usage in factories all over the world to rate your systems and processes
against this scale.
Use this Kit’s Materials and Procedural Guide to Determine Your Traceability and Control Capability in the Following Categories:
TraceabilityValidation
Process Control Supporting Proper Traceability
An identification label containing barcode details are found on each reel, tray, and tube, providing knowledge of incoming material part number relationships. The label includes an AGI (Aegis Global Identifier) that serves as a unique identifier for each material instance. Below is an example:
The kit also includes the followingitems to support the control and validation processes:
The PCB009 board is presented in a rotated 4-up panel to address the challenges of multi-up assemblies for surface mount and through-hole insertion processes. Both the panel and each image is directly marked* with a barcode for serial identification. Barcode labels are also included with the kit. Use of this panel provides for:
Note: A sample iServer database that contains a fully defined PC009 assembly example is available to existing Aegis customers with FUSION systems. *Laser marking services provided by Conveyor Technologies Incorporated (CTI). CTI Systems is a leading manufacturer of SMT connecting conveyors and peripherals, including label and laser marking solutions. |
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